Welding & Pre-Fabrication

Pipework welding services (coded)

Pipework welding is one of the key services Frogmech ltd provides to its customers. Our welding engineers are multi skilled in both pipefitting and welding which ensure pipework is correctly prepared and installed before it’s welded. Our engineers are knowledgeable in the 3 main welding processes, including MMA (manual metal arc), MIG (metal inert gas) and TIG (tungsten inert gas). Which means we can weld any material in various different ways. Although we don’t hold pipework welding codings for every process our engineers will perform tests to ensure they are fit to work on any project that customers require. We currently hold codings for MMA welding of pipework (cert attached)

Structual welding

On our larger installations we fabricate and weld all our own supporting frameworks and bracketery. For supporting appliances, fuel stores and pipework. These can be fabricated with various ferrous and non ferrous metals to suit their application.

Off site welding / fabrication

At our purpose built workshop we have the capability to fabricate and weld pipework sections, structural supports, bracketery and low loss headers. These can be made from pre- determined measurements collected from quotation visit or supplied CAD drawings. All pipework is pressure tested and painted before been delivered to site. This can sometimes be a great alternative when there are restricted working areas or health and safety risks to public or employees.

On site welding / fabrication

We can perform welding and fabrication onsite, often if there is room within the working area where will set up our machinery and screens. Sometimes we are restricted on space so will liaise with the client to find an area to set up temporary sheltered welding work area. We can provide dedicated power to our welding equipment our use our independent generator welders. The areas are fully fenced and screened off to avoid any access to unauthorised personnel. We follow our strict risk assessment and method statements and can provide daily hot works permits.

STEAM AND PROCESS PIPEWORK

Assisting England’s largest steam boiler manufacturer ‘Byworth boilers’ with boiler and steam pipework installations has given us a unique opportunity to work within the industry. Our ever growing knowledge of steam systems and connections within the industry allows us to assist clients with works on their steam plant.

We have coded welders who are qualified to install pipework for high pressure steam applications ranging from small the large process.

We don’t profess to be experts within the field but we can assist clients in networking with the correct people and making the correct connections.

We are confident in offering services in install and repair of steam and process pipework including compressed air lines.

CHILLED WATER & REFRIGERATION SERVICES

Working with our trusted partners who specialise in chilled water and refrigeration services Frogmech can provide our clients with installations to meet their requirements. We assist with pipework installations while allowing our partners who specialise within this area to take the lead on design, service and maintenance. Projects can often overlap and include these services but or clients can be assured we work with the best companies to bring projects together in house.